Cooling & Refrigeration Systems

Comprehensive industrial cooling solutions including water chillers, cold storage, cooling towers, and heat exchangers

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Industrial Process Cooling Solutions

Process Pulse delivers state-of-the-art cooling and refrigeration systems designed for industrial applications. From high-capacity water chillers to complete cold storage solutions, we provide reliable cooling systems that ensure optimal process temperatures, product quality, and energy efficiency.

Our cooling systems are engineered for continuous operation in demanding industrial environments including pharmaceuticals, chemicals, food processing, plastics manufacturing, and more.

Industrial Water Chillers

High-performance water chillers for precise temperature control in industrial processes.

Air-Cooled Chillers

  • Capacity: 2 TR to 1200 TR
  • Scroll and screw compressor types
  • R-134a, R-407C, R-410A refrigerants
  • Energy-efficient EC fans
  • Compact footprint, no cooling tower required
  • Ideal for water-scarce locations

Water-Cooled Chillers

  • Capacity: 5 TR to 2000 TR
  • Screw, scroll, and semi-hermetic compressors
  • Shell & tube evaporators and condensers
  • High efficiency: EER up to 5.0
  • Lower operating costs vs air-cooled
  • Suitable for large capacity requirements

Low Temperature Chillers

  • Operating range: -40°C to +5°C
  • Glycol/brine compatible
  • Cascade refrigeration systems
  • Pharmaceutical & chemical applications
  • PLC-based temperature control
  • ±0.5°C temperature accuracy

Process Chillers

  • Plastic injection molding machines
  • Laser cutting & welding equipment
  • Pharmaceutical reactors
  • Chemical processing units
  • Food & beverage production
  • Custom-designed for specific processes

Cold Storage & Refrigeration

Complete turnkey cold storage solutions for preservation and storage applications.

Modular Cold Rooms

  • Capacity: 3 tons to 500 tons
  • Temperature range: -25°C to +15°C
  • PUF insulated panels (80mm to 150mm)
  • Quick installation, expandable design
  • Food-grade stainless steel interiors
  • Energy-efficient refrigeration units

Refrigerated Transport

  • Refrigerated vans: 1 to 10 ton capacity
  • Temperature-controlled containers
  • Eutectic plate systems
  • Real-time temperature monitoring
  • Pharmaceutical & food transport
  • GDP/GMP compliant designs

Deep Freezers

  • Temperature: -18°C to -40°C
  • Chest and upright models
  • Blast freezing capability
  • Stainless steel construction
  • Digital temperature controllers
  • Pharmaceutical & laboratory grade

Blast Freezers

  • Rapid freezing: -35°C to -45°C
  • Batch and continuous systems
  • High air velocity fans
  • Food processing applications
  • IQF (Individual Quick Freezing)
  • Capacity: 100 kg/hr to 5000 kg/hr

Cooling Towers & Heat Exchangers

Efficient heat rejection systems for industrial cooling applications.

FRP Cooling Towers

  • Capacity: 20 TR to 500 TR
  • Counter-flow and cross-flow designs
  • FRP (Fiber Reinforced Plastic) construction
  • Corrosion-resistant, long life
  • PVC fill media for high efficiency
  • Low maintenance, energy-efficient

Shell & Tube Heat Exchangers

  • Stainless steel & mild steel options
  • Custom heat transfer area calculations
  • Water, oil, and refrigerant service
  • TEMA standards compliance
  • Fixed tube sheet and U-tube designs
  • Pressure: up to 16 bar

Condensing Units

  • Air-cooled and water-cooled types
  • Hermetic, semi-hermetic, screw compressors
  • Copper and aluminum coil condensers
  • Complete with controls and safety devices
  • Remote condensing applications
  • Energy-efficient EC motor fans

Air Handling Units (AHU)

  • Fresh air and return air systems
  • HEPA filtration options
  • Chilled water and DX coils
  • Variable speed EC fans
  • Pharmaceutical cleanroom applications
  • cGMP compliant designs

Technical Specifications

Refrigerants

  • R-134a (HFC)
  • R-407C (HFC blend)
  • R-410A (HFC blend)
  • R-404A (Low temperature)
  • R-22 (phase-out, retrofit available)
  • Natural refrigerants (R-290, R-717)

Control Systems

  • PLC-based automation
  • Microprocessor controllers
  • Digital temperature displays
  • Remote monitoring capability
  • Data logging and trending
  • Alarm and safety interlocks

Electrical

  • 3-phase, 415V, 50Hz (standard)
  • Single-phase options available
  • Soft starters for large compressors
  • VFD (Variable Frequency Drive) options
  • IP54/IP65 enclosures
  • Energy monitoring systems

Materials of Construction

  • Stainless Steel (SS 304, 316L)
  • Mild Steel (powder coated)
  • FRP (Fiber Reinforced Plastic)
  • Copper tubes (ASTM B280)
  • Aluminum fins (hydrophilic coated)
  • PUF insulation (CFC-free)

Industry Applications

Pharmaceuticals

Process cooling for reactors, crystallizers, distillation columns. Temperature-controlled storage for APIs and finished products. cGMP compliant systems with validation support.

Chemicals

Cooling for exothermic reactions, solvent recovery systems, polymer processing. Explosion-proof designs for hazardous areas. Corrosion-resistant materials for aggressive chemicals.

Food & Beverage

Process chilling for dairy, beverages, meat processing. Cold storage for vegetables, fruits, frozen foods. Blast freezing and IQF systems. HACCP compliant designs.

Dairy

Milk chilling and storage tanks. Ice cream manufacturing plants. Cheese processing and maturation rooms. CIP (Clean-in-Place) compatible systems.

Plastics

Injection molding machine cooling. Extrusion line temperature control. Blow molding process chilling. Die casting and metal finishing applications.

Electronics

Clean room air conditioning. Laser equipment cooling. PCB manufacturing process control. Data center precision cooling systems.

Key Features & Benefits

Energy Efficient

High EER ratings, EC motor fans, optimized refrigeration cycles, and heat recovery options reduce operating costs by up to 30%.

Reliable Operation

Premium components, redundant systems, comprehensive safety features ensure 99.5%+ uptime for critical applications.

Custom Designs

Tailored solutions based on specific process requirements, space constraints, and environmental conditions.

Eco-Friendly

Low GWP refrigerants, energy optimization, CFC-free insulation comply with environmental regulations.

After-Sales Support

24/7 technical support, preventive maintenance contracts, spare parts availability, operator training programs.

Compliance

cGMP, HACCP, ASHRAE standards. CE marked components. Validation documentation for pharmaceutical applications.

Need a Cooling Solution for Your Process?

Our engineers will design the optimal cooling system for your specific requirements